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Reuse and Recycle Salvaged Building Materials

an old barn with future possiblities

I recently helped a friend take down an old barn similar to the one in the photo above. His goal while taking the barn down was to salvage, reuse and recycle as much of the building materials as possible. His plan was to recycle the metal from the roof and to reuse the wood. He would take the metal to a local recycling center and take the wood for himself for another building project. The two best things were that this would be an eco barn buster and that we didn't have to pay a dime for the materials.

The work was a little hard, but the process was pretty simple. As we took down parts of the barn we put the materials in three separate categories: metal, reusable wood and one for the dumpster. We saved all of the metal because our local recycling center even takes rusted metal. The reusable wood were those that hadn't split, had no dry-rot and had no termite damage. What was left for the dumpster was totally unusable wood and trash that was inside the barn.

After the dust had settled, literally, we felt it was worth the sweat and scratches. He made over $100 from the local recycling center for the metal. He also now has enough good wood to build a rustic-looking gazebo. Due to our recycling and reusing, we only had to throw away a fraction of the waste. The rustic-look is a trend these days and if you want "used" building materials you can start by asking around. That's what my friend did and quickly he found someone who was anxious to get an eyesore removed from their property.

There were two trees that were growing up against the old barn and we made it a point to not damage or have to take down the two trees. It was touch and go many times on the "Save the Trees" campaign. Fortunately, we succeeded and they are both left standing.

If you take on a project like this, think about the possibilities of the materials, clean up after yourself and try not to disturb anything and keep everything else as you first found it. In our example, all is left is a dirt patch and two trees. Through hard work maybe you can make a little money and help the environment at the same time.


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Comments

November 12. 2009 08:46 Baume Mercier Classima

Baume Mercier Classima
Very interesting topic will bookmark your site to check if you write more about in the future.

November 19. 2009 05:22 Austin roofer

Austin roofer
Recycling is a good alternative but despite all the benefits recycling brings there aren't many enthusiastic people about it in construction industry. I think the main problem here is the lack of a reliable recycling network, once we have that things will change in a lot better.  

January 7. 2010 03:12 Shannon

Shannon
I've taken down a barn, too. (It was easier than we thought!) I used the boards for benches and other craft projects. It was a win-win for me and the homeowner who was told by the city it had to come down due to safety reasons.

January 20. 2010 23:15 Radiant Barrier Insulation

Radiant Barrier Insulation
I enjoyed your article.  I have moved several storage sheds and small workshops.  I have attempted to reuse everything, even the insulation and electrical wire and have saved a tremendous amount of money from building new.  Thanks.

February 26. 2010 20:54 Early Learning

Early Learning
A thoughtful insight and ideas I will use on my blog. You've obviously spent some time on this. Well done!

March 9. 2010 18:19 Mothercare

Mothercare
This is such a great resource that you are providing and you give it away for free. I enjoy seeing websites that understand the value of providing a prime resource for free. I truly loved reading your post. Thanks!

April 7. 2010 17:03 Uncle Hildes

Uncle Hildes
This is what i am looking for, i got some ideas that i could use soon in my owned.

April 19. 2010 07:32 Catherine

Catherine
Well done. That was a great way for your friend not only to make some extra cash whilst recycling, but also to add some rustic character to the garden.

April 22. 2010 07:23 Utah energy efficient

Utah energy efficient
Don’t stop writing, you’ve given me lots of good info!

May 2. 2010 21:10 Ranee Davance

Ranee Davance
I truly loved this. It has been very educational as well as helpful. I will come back to check on upcoming articles.

May 4. 2010 08:49 antonette jumawan

 antonette jumawan
awesome! I really like reading your story, that's good. Recycling is one of the good deeds! Nice one. for that I want to practice how to recycle. Thanks!

May 4. 2010 14:18 free insulation

free insulation
Cheers for the info. It was a good read.
www.greenfibre.com.au

May 4. 2010 15:21 Pergolas

Pergolas
Sometimes it is just the little things we all do as a individuals that make the real difference in the long term. I applaud any effort at recycling.

May 8. 2010 02:38 Kit Homes

Kit Homes
Yay, finally someone who has enough commonsense to reuse materials instead of knocking a building down and not giving it a second though. You’ve showed us all that this can be a really cheap option to rebuilding. Why oh why doesn’t it happen more often?

May 11. 2010 04:10 Home Builders Queensland

Home Builders Queensland
I know that sometimes it is a labour of love with only a small return when undertaking a renovation or restoration project like this. If we had more resources to combine our recycling efforts, and to share those items that we have saved, we would all be better off.

November 14. 2010 07:46 Christmas Hampers

Christmas Hampers
I think when more properties are taken down, especially old buildings like that should be reused/recycled where possible.

February 21. 2011 13:13 hampers

hampers
"...Through hard work maybe you can make a little money and help the environment at the same time..." If all people are into this mindset, this world will surely be a better place to live in. Go for going green and only eat toxic-free foods.

February 25. 2011 00:55 Sunshine Coast Builders

Sunshine Coast Builders
Great idea, but I agree with another comment in that to take this concept to the masses there needs to be some form of distribution channel for the materials.

March 9. 2011 18:22 Sunshine Coast Builders

Sunshine Coast Builders
I agree with Austin Roofer, we need a network of some way of co-ordinating efforts for this to take off on a larger scale.

March 14. 2011 11:01 hampers

hampers
In the 1970's, people recycled barn wood for all types of furniture items including bed frames, coffee table, etc. Always recyle wherever you can. Makes so much sense these days.

March 20. 2011 21:59 SIPs

SIPs
Recycling or Reusing of is one way to be able to help in minimizing the problems that the world is suffering!

This is absolutely the time to be responsible enough to fully do what we have to do!

April 16. 2011 04:32 Raymund

Raymund
My dad earned 200 bucks recycling the salvaged metals in our old guest house. It's cool!

April 19. 2011 14:13 Ashely

Ashely
Hmm...makes me think.  My grandmother has a barn similar to that one.  Maybe a good recycling opportunity although I don't know if the roof is still there or not.  Also, you have to be careful deconstructing building because they can easily fall on you if you don't know what you're doing.

May 23. 2011 02:06 bifold Doors

bifold Doors
I never thought that the waste material can be such useful.

June 21. 2011 13:15 Luxury Hampers

Luxury Hampers
Save the Trees campaigns are not given enough credit.

We frequently give money to these campaigns and every order at www.ripleyhampers.co.uk goes towards saving the environment.

June 29. 2011 05:00 artificial turf

artificial turf
This can be a amazing write-up, I discovered your website looking around yahoo for the same subject and found this. I couldnt get to much different knowledge about this bit of content, therefore it was awesome to locate this one. I will certainly become again to check out another posts that you have another time

July 12. 2011 01:35 wire deck railing

wire deck railing
Using recycled materials for home building and home remodeling is a good way to help protect our environment. You can also save money. There are home remodeling contractors who also use eco-friendly building materials in their renovation projects.

July 12. 2011 18:31 Karyn

Karyn
We are small business owners mini putt ice cream shack snack shack ect.  and have plans to relocate our business and expanded we have a old barn that we would like to pull down and use the salvaged wood to build a rustic coffee house at a new location  I spend many hours online searching for info and ideas as I know with the old wood we could build something that would be quite special! I look forward to the day when we can put the old barn to a new cherished use to be enjoyed by all

July 27. 2011 01:08 home builders Missouri

home builders Missouri
You can use recycled materials in your home remodeling project. A lot of home builders and remodeling contractors are pushing for environmentally-friendly building materials and techniques. You can do your part in contributing to the protection of our environment by adopting these practices.

July 27. 2011 02:55 lawn maintenance Phoenix

lawn maintenance Phoenix
Using recycled materials for landscaping features and garden decorations is a growing trend. I think it is a good idea to use these materials and promote an environmentally-friendly lifestyle.

August 30. 2011 12:15 Terry Greyson

Terry Greyson
Extremely enjoyable, thank you. Lots has been said concerning these recently but I like your particularly practical guidance and tips.

September 3. 2011 00:20 Craig Mackey

Craig Mackey
Beautiful! After all my web travels, I get a blog where I easily take useful information concerning my interests and learning.

September 3. 2011 20:19 Bill Carruthers

Bill Carruthers
Very enjoyable, thanks. A great deal has been discussed on this recently but I like your particularly practical guidance and tips.

September 4. 2011 16:15 Mike Smithers

Mike Smithers
Nice! At last, I find a blog where I easily get helpful facts pertinent to my path of studies.

September 25. 2011 08:05 Bottle Cap Crafts

Bottle Cap Crafts
I like that style! Thanks a lot for sharing it! I personally often love picking up all new craft ideas

October 1. 2011 04:02 Bottle Cap Crafts

Bottle Cap Crafts
I really like that method! Thanks a lot for posting this! I always love selecting new hobby ideas

October 2. 2011 20:52 The Creative Crafts Guy

The Creative Crafts Guy
I love that tip! Appreciate it  so much for sharing it! I really usually love gaining brand-new craft ideas

October 4. 2011 01:24 hesi test

hesi test
hey this is one of the best posts that I’ve ever seen;can include some more ideas in the same theme. I’m still waiting for some interesting thoughts from this side .

October 4. 2011 01:25 hesi test

hesi test
hey this is one of the best posts that I’ve ever seen;can include some more ideas in the same theme. I’m still waiting for some interesting thoughts from this side .

October 11. 2011 04:52 The Creative Crafts Guy

The Creative Crafts Guy
I love that way! Appreciate it  a whole lot for telling this! I actually constantly absolutely love picking up fresh craft tips

October 19. 2011 18:46 screen printing tutorials

screen printing tutorials
I'm a big fan of that "rustic" look. Great job!

October 29. 2011 14:09 john sheridan

john sheridan
This is an article i think your readers might find interesting


    TITLE: MADE OF TRASH  TRASH BUT NOT TRASSHY

THE DEFINITION OF TRASH  FROM WIKIPEDIA IS AS FOLLOWS
TRASH undesired or unwanted waste material

DID YOU REALIZE THAT 25 % OF ALL WASTE IN OUR LANDFILLS IS CONSTRUCTION WASTE?WHAT IF THERE WAS A BETTER WAY ? WHAT IF WE RECYCLED THIS WASTE.?  THIS BARN IS one  ATTEMPT AT FINDING A BETTER WAY. 75% OF THE WOOD USED IN  the construction ofTHIS BUILDING IS MATERIAL THAT CAN BE CONSIDERED WASTE.  AND SOME OF THIS WOOD IS ALMOST 300 YEARS OLD.

Why  use  old wood?  It's dirty,  has nails in it,  AND COMES IN ODD SIZES.   Why don't we just buy new stuff?. Isn't new wood stronger and better ?  These are all legitimate questions  AND I WILL ATTEMPT TO ANSWER THES AS WE GO ALONG.  

  In America today we are moving towards a point of unsustainability.   We have become a buy and throw away culture and it is considered normal thinking to replace ANYTHING ONCE IT BECOMES DIRTY OR WORN.  THIS IS EVEN HAPPENING WITH OUR HOUSING STOCK WE HAVE ALL WITNESSED THE LATEST TREND OF TEARING DOWN AN EXISTING HOUSE TO PUT UP SOMETHING MORE GRANDIOSE.    ALL THE MATERIAL FROM THE EXISTING HOUSE IS BEING  broken up by an excavating machine  AND THROWN INTO A DUMPSTER THEN CARTED AWAY TO A LANDFILL.  

IT IS TIME we need to consider more than just the dollar costs of our decisions ,  There is an Environmental  impact that is Priceless .  AS THE WORLD POPULATION  GROWS LARGER AND  THERE IS MORE DEMAND FOR A FINITE NUMBER OF RESOURCES   THE US NEEDS TO LEAD THE WAY IN RECYCLING AND REUSE.  I BELIEVE IN THE END THIS WILL PAY HUGE DIVIDENDS BOTH ENVIRONMENTALLY BUT FISCALLY AS WELL.  We just need to change the way we think.

IN RESPONSE TO CLIMATE CHANGE AND INCREASED DEMAND FOR RESOURCRES   THE GREEN MOVEMENT HAS BEGUN.
    Green Building is ONE ASPECT OF THIS GLOBAL MOVEMENT.    ,This simply put means creating buildings that are sustainable environmentally and economically, According to Wikipedia   Green building is defined as   FOLLOWS:
Green Building, also known as green construction or sustainable building, is the practice of creating structures and using processes that are environmentally responsible and resource-efficient throughout a building's life-cycle: from siting to design, construction, operation, maintenance ...
en.wikipedia.org/wiki/Green_building



GREEN BUILDING  CAN  be achieved in many ways .  Some of these ways are technology based and fairly complicated and require ongoing maintenance and repair   such as solar , windmills and geo thermal.    Other ideas are simple and passive  such as using better quality insulation to reduce heating costs,  ORIENTING YOUR HOUSE TOWARDS THE SON TO REDUCE HEATING COSTS   OR BUILDING WITH WASTE LUMBER


So we come back to our initial questions .
Why  use  old wood?  It's dirty,  has nails in it AND COMES IN ODD SIZES  Why don't we just buy new stuff?. Isn't new wood stronger and better ?  DOENT OLD WOOD ROT?


Just because wood is dirty does not mean it is junk.



contrary to popular belief wood does not  QUICKLY deteriorate as it gets older.  It is prone to rot and insect infestation but wood from the interior of a building that has been kept dry will lasts for 100s of years if not thousands.  One of the oldest wooden buildings in the world  was built in 711 AD and is 1300 years old  ACCORDING TO WIKIPEDIA     Hōryū-ji (法隆寺?, lit. Temple of the Flourishing Law) is a Buddhist temple in Ikaruga, Nara Prefecture, Japan. Its full name is Hōryū Gakumonji (法隆学問寺), or Learning Temple of the Flourishing Law, the complex serving as seminary and monastery both.
The temple's pagoda is widely acknowledged to be one of the oldest wooden buildings existing in the world, underscoring Hōryū-ji's place as one of the most celebrated temples in Japan.[1][2]

THE OLDEST LIVING TREE IN THE WORLD  I REPEAT LIVING IS OVER 4000 YEARS OLD.   The bristlecone pines are a small group of pine trees (Family Pinaceae, genus Pinus, subsection Balfourianae) that are thought to reach an age far greater than that of any other single living organism known, up to nearly 5,000 years.
So what have we learned ?

THIS Temple in Japan  IS 1300 YEARS OLD AND IS GOING STRONG.   THESE TREES ARE OVER 400 0YEARS OLD AND FLOURISHING .     WOOD IS NOT trash  BECAUSE IT IS OLD ,   IN FACT MUCH OLDER WOOD IS OF BETTER QUALITY THAN THAT BEING CUT TODAY .IN ORDER TO UNDERSTAND THIS ONE MUST UNDERSTAND WOOD AND HOW IT GETS ITS STRENGTH AND STABILITY.   WOOD THAT GROWS IN A CROWDED FOREST TENDS TO GROW SLOWLY THIS SLOW GROWTH PROVIDES TIGHTER GROWTH RINGS WHICH LEAD TO MORE DIMENSIONALLY STABLE LUMBER WHEN CUT. TREES THAT GREW UP IN THESE KINDS OF FORESTS ARE CALLED OLD GROWTH. ONCE THESE OLD GROWTH FORESTS WERE CUT , NEW FORESTS ROSE UP .SOME OF THESE forests are  BEING PLANTED IN SUCH A WAY AS TO MAXIMIZE GROWTH [ TREES ARE SPACED TO ALLOW EACH TREE ENOUGH NUTRIENTS AND SUNLIGHT TO GROW FASTER.]  ALTHOUGH THIS IS GOOD FOR THE LUMBER COMPANY  IT IS NOT AS GOOD FOR THE WOODWORKER/BUILDER.   HERE IS A PICTURE COMPARING AN OLD GROWTH 2X4 TO A NEW GROWTH 2X4 NOTICE THE DIFFERENCE IN NUMBER OF GROWTH  RINGS [ THE MORE RINGS IN THE WOOD THE MORE STABLE IT BEHAVES. . and the more structural capacity it has.  also the more abundant
rings give the wood a richer color.

<Old_Growth_Douglas_Fir.jpg><Young_tree.jpg>
OLD GROWTH                                 NEW GROWTH


THERE IS AN ABUNDANCE OF THIS OLD GROWTH LUMBER IN OUR OLDER BUILDINGS that were built before the mid 1900s .   up until recemntly this has been considered trash.   WE SHOULD MAKE SURE WE START TREATING THIS WOOD AS THE VALUABLE RESOURCE IT IS INSTEAD OF FILLING LANDFILLS WITH it.   AN OLD ADAGE SAYS ONE MANS TRASH IS ANOTHER MANS TREASURE.   WELL THAT  MAN HAS  to have an eye EYE TO SEE REAL VALUE.

SO WHY HAVENT WE USED MORE OF THIS RESOURCE?




For years we were in a building boom and builders and property owners sought the easiest and cheapest option for building  . For years the answer  was to use lumber milled from old growth forests in the US. .  Unfortunately these forests are gone.  Now our lumber comes from tree farms that produce second and third growth lumber . this wood is grown quickly and is a lower quality product than  wood from the old growth forests.  According to the USDA AND USFS ONLy about 7% of old growth forests remain in the US.   Fortunately in America We have A huge Supply of Old growth High quality Lumber waiting To be Tapped   This is in the form of salvaged lumber taken from old buildings  Since the early 1600s people have been building in America , many buildings currently standing are 100s of years old.  These buildings contain huge quantities of old growth lumber that can be reused  This lumber holds economic and environmental valuE and holds vast amounts of embodied energy. WHAT IS EMBODIED ENERGY?   according to Wikipedia  embodied energy is definEd as follows ;  

Embodied energy is defined as the commercial energy (fossil fuels, nuclear, etc) that was used in the work to make any product, bring it to market, and dispose of it. Embodied energy is an accounting methodology which aims to find the sum total of the energy necessary for an entire product lifecycle. This lifecycle includes raw material extraction, transport,[1] manufacture, assembly, installation, disassembly, deconstruction and/or decomposition.

so if we can reduce the amount of embodied energy in the materials we use,  we have made  a positive  environmental impact for example think about the fuel involved

In order to cut the forest we must first build the logging rds this requires fuel for trucks, chainsaws bulldozers etc  next we must cut the trees   more fuel for chainsaws trucks etc
the ftrees  must then bE TRANSPORTED TOTHEMILLAND CUT  into lumber   This requires    I more fuel to truck  the trees to mill and fueL TO POWER THE MILL  after this the lumber is transported to a facility where the wood ids dried in giant ovens called KILNS  These require more fuel
THE lumber is then shipped to distributord alL OVER THE COUNTRY  MORE FUEL FOR TRUCKS>  THE  LUMBER IS THEN SHIPPED TOP INDIVIDUAL LUMBER YARDS MORE FUEL LUMBER YARD TO JOBSITE MORE FUEL    as you can see by the time lumber reaches a jobsite irt has gone thru a long journey rquioring lots of fuel some lumber travels over 4000 miles before it reaches the jobsite.     Considering the limited amount of fossil fuels available and the environmental impact of using these fuels  .  If we  salvage lumber and reuse it locally the amount of environmental impact is substantial.



Where does this SALVAGED wood come from ?

We have all seen buildings coming down.   Usually with a wrecking ball.   A ll this construction debris  is carted away and put into a landfill.  A large parcentage of this material is reusable directly   with minimal labor.    According to this chart from the Contra Costa  COUNTY California waste and recycling bureau  over 250 tons of waste are generated from the demolition of one 5000 sf home



Contra costa county Calif
Average Amount of Construction & Demolition Debris Generated By Project Type
TYPE OF PROJECT  POUNDS PER SQUARE FOOT  PER 5,000 SQ FT PROJECT
POUNDS  TONS
Residential Construction  4.38  21,900  10.95
Nonresidential Construction  4.02  20,100  10.05
Residential Demolition (Single-Family)  111.3  556,500  278.25
Residential Demolition (Multi-Family)  127  635,000  317.5
Nonresidential Demolition  155  775,000  387.5
Nonresidential Renovation  17.7  88,500  44.25
Residential Renovation  Varies by Project  N/A  N/A









  But there is a better way .    Many of the materials in these building have years of life left in them and can be reclaimed and reused . thru the process oF deconstruction According to wikipedia deconstruction is defined as follows.


In the context of physical construction, deconstruction is the selective dismantlement of building components, specifically for re-use, recycling, and waste management. It differs from demolition where a site is cleared of its building by the most expedient means. Deconstruction has also been defined as “construction in reverse”. The process of dismantling structures is an ancient activity that has been revived by the growing field of sustainable, green building. Buildings, like everything, have a life-cycle. Deconstruction focuses on giving the materials within a building a new life once the building as a whole can no longer continue.
When buildings reach the end of their useful life, they are typically demolished and hauled to landfills. Building implosions or ‘wrecking-ball’ style demolitions are relatively inexpensive and offer a quick method of clearing sites for new structures. On the other hand, these methods create substantial amounts of waste. Components within old buildings may still be valuable, sometimes more valuable than at the time the building was constructed. Deconstruction is a method of harvesting what is commonly considered “waste” and reclaiming it into useful building material.

. Doesnt this create more work  ?   Yes it does    deconstruction of a building requires more man hours than traditional demolition  however  this ADDED COST can be made up for in the ECONOMIC  value of the salvaged materials and the cost savings due to the reduction in waste.
This doesn't even take into consideration the amount of energy that is saved by using this old lumber and the amount of waste that is kept out of landfills   AND WE CAN ALL AGREE THAT IN THIS CURRENT ECONOMIC CLIENT MORE JOBS ARE A GOOD THING.









Builders typically like to use what is readily available and the most profitable   recycled lumber requires more labor and more planning   but the emnvironmental results are well worth it .


by reclaiming this lumber we can substantially reduce the amount of energy required to build our homes and buildings.

for example think about the fuel involved

In order to cut the forest we must first build the logging rds this requires fuel for trucks chainsaws bulldozers etc  next we must cut the trees   more fuel for chainsaws trucks etc
the ftrees  must then bE TRANSPORTED TOTHEMILLAND CUT  into lumber   This requires    I more fuel to truck  the trees to mill and fueL TO POWER THE MILL  after this the lumber is transported to a facility where the wood ids dried in giant ovens called KILNS  These require more fuel
THE lumber is then shipped to distributord alL OVER THE COUNTRY  MORE FUEL FOR TRUCKS>  THE  LUMBER IS THEN SHIPPED TOP INDIVIDUAL LUMBER YARSDS MORE FUEL LUMBER YARD TO JOBSITE MORE FUEL    as you can see by the time lumber reaches a jobsite irt has gone thru a long journey rquioring lots of fuel some lumber travels over 4000 miles before it reaches the jobsite.     Considering the limited amount of fossil fuels available and the environmental impact of using these fuels  .  If we  salvage lumber and reuse it locally the amount of environmental impact is substantial.
APPLETON FARMS IS THE OLDEST CONTINUALLY WORKING FARM IN AMERICA. [ ADD MORE}

Mindful of These facts  Wayne Castonguay Appleton Farms Manager wanted to reduce the environmental impact when the old Sunset Hill Barn was restored/REBUILT.   Knowing that Integrity Restoration   Often uses locally harvested and recycled lumber in its projects  Wayne asked them  to get Involved

John Sheridan Of integrity Says
"After thoroughly analyzing the condition of this old barn it was determined that due to weather exposure and insect damage major repairs and reconstruction would be needed   this would require large amounts of lumber    we decided we would aim to use as much recycycled lumber as possible " .

During the Winter a section of the farm had been hit with high winds  This had knocked down many trees ON THE PROPERTY   these were a combination of pine spruce and hemlock.    Normally  BLOWDOWNS  such as these would be hauled away to a chipping mill and made into wood chips.     WAYNE AND JOHN  decided to take the best of these trees and mill them into new timbers to be used in the Restoration  OF THE BARN.

  Paul Tofurri of Tofurri Tree service was able to mill these trees into timbers on site.USING HIS PORTABLE BANDSAW MILL.     The remaining timbers we needed came from Markham Lumber in Essex Ma .  They have a tree service and were able to mIll us timbers out of trees that would haveOTHERWISE  gone to a chipping mill   These timbers once delivered had travelled less than 20 milers from HARVEST TO  BEING IN THE STRUCTURE.

   At the same time the barn was going to be restored 2 other projects were happening on the farm,  one was the restoration of the Old House[ DESCRIPTION FROM WAYNE}   THIS  yielded large quantities of oldflumber that we were able to use as sheathing on the barn   SOME OF THESE BOARDS ARE OVER 300 YEARS OLD

  the other project was the demolition of the old Carriage House . this  BUILDING had to come down because it was beyond repair DUE TO INSECT DAMAGE   however it had some elements that were worth saving. The old doors wH ich were 10FEET  by 13 FEET  were in rough shape but were certainly worth saving.   integrity RESTORATION  took these doors and diasassemled them,   THE ORIGINAL DOOR HARDWARE WAS CLEANED UP AND BROUGHT BACK TO WORKING ORDER.  THEY  then reworked the wood and shrunK  them down to the sizeTHEY  needed  this left enough lumber left over to build the third door needed     When  the barn itself was disassembled to get to the frame for restoration all the wood with rot or insect infestation was thrown away however any lumber that had quality wood remaining was save d for reuse. for insTance a 12 inch board might have an inch of rot on each edge once this wood is run thru the table saw you are left with a useable board 10 inches wide  using this method we were able to save about 30 percent of the wood from the oriGinal barn.    This also saved us about  20 yards of waste that would have gone to the landfill.


The cupola was built using all recycled lumberfrom the original barn,    The main doors to the barn  upper level were recycled from a project in Cambrige Ma   THE GABLE END WINDOW IS THE ORIGINAL GABLE WINDIOW WE WERE ABVLE TO TRESTORE.


the stones for the BANK[ RAMP}  were all gathered from arounD  the farm .    By the time we were finished we were able to restore the barn using about 80 % reused or recycycled lumber and building parts.  MOST OF THE lumber and parts came from the farm itself  .


THE LUMBER WE DID NEED TO BUY WAS SOURCED AS LOCAL AS POSSIBLE WITH WITH WHITE CEDAR SHIONGLES FROM MAINE BEING USED ION THE EXTERIOR.

JOHN SHERIDAN SAYS
' Once we got started it became fun to see where on the farm we could find the materials necessary for the restoration.'


This barn is now ready for another 200 years or longer if it is well maintained  


HERE IS A BREAKDOWN OF THE BUILDING MATERIALS
    

BUILDING PARTS CHART


TIMBERS FOR FRAME   BLOWDOWNS FROM FARM   MILLED ON SITE
TIMBERS FOR FRAME BLOWDOWNS  MILLED IN ESSEX MA

EXTERIOR WALL SHEATHING  SALVAGED FROM OLD HOUSE AND BARN
ROOF SHEATHING MILLED ON SITE[ From Blowdown timber]
FLOOR BOARDS MILLED ESSEX MA  { From Urban timber}
INFILL FRAMING  FROM OLD HOUSE AND OLD BARN
GABLE END WINDOW RESTORED FROM ORIGINAL GABLE WINDOW
LARGE LOWER BARN DOORS  AND TRACKS RECYCLED FROM CARRIAGE HOUSE
UPPER BARN DOORS RECYCYCLED FROM CAMBRIDGE MA PROJECT  
UPPER DOOR THRESHOLD MILLED FROM 300 YEAR OLD TIMBER FROM OLD HOUSE
CUPOLA FRAMING AND VENTS RECYCLED FROM OLD BARN
BARN WINDOWS NEW
CEDAR SHINGLES NEW [ HARVESTED LOCALLY FROM MAINE}
SEVERAL PIECES OF PLYWOOD SALVAGED FROM JOBSITE DUMPSTER.
ROCKS FOR RAMP   FROM FARM
WOOD PEGS NEW

NAILS NEW

SAVED 60 YARDS OF WASTE FROM LANDFILL






October 29. 2011 14:10 john sheridan

john sheridan
This is an article i think your readers might find interesting


    TITLE: MADE OF TRASH  TRASH BUT NOT TRASSHY

THE DEFINITION OF TRASH  FROM WIKIPEDIA IS AS FOLLOWS
TRASH undesired or unwanted waste material

DID YOU REALIZE THAT 25 % OF ALL WASTE IN OUR LANDFILLS IS CONSTRUCTION WASTE?WHAT IF THERE WAS A BETTER WAY ? WHAT IF WE RECYCLED THIS WASTE.?  THIS BARN IS one  ATTEMPT AT FINDING A BETTER WAY. 75% OF THE WOOD USED IN  the construction ofTHIS BUILDING IS MATERIAL THAT CAN BE CONSIDERED WASTE.  AND SOME OF THIS WOOD IS ALMOST 300 YEARS OLD.

Why  use  old wood?  It's dirty,  has nails in it,  AND COMES IN ODD SIZES.   Why don't we just buy new stuff?. Isn't new wood stronger and better ?  These are all legitimate questions  AND I WILL ATTEMPT TO ANSWER THES AS WE GO ALONG.  

  In America today we are moving towards a point of unsustainability.   We have become a buy and throw away culture and it is considered normal thinking to replace ANYTHING ONCE IT BECOMES DIRTY OR WORN.  THIS IS EVEN HAPPENING WITH OUR HOUSING STOCK WE HAVE ALL WITNESSED THE LATEST TREND OF TEARING DOWN AN EXISTING HOUSE TO PUT UP SOMETHING MORE GRANDIOSE.    ALL THE MATERIAL FROM THE EXISTING HOUSE IS BEING  broken up by an excavating machine  AND THROWN INTO A DUMPSTER THEN CARTED AWAY TO A LANDFILL.  

IT IS TIME we need to consider more than just the dollar costs of our decisions ,  There is an Environmental  impact that is Priceless .  AS THE WORLD POPULATION  GROWS LARGER AND  THERE IS MORE DEMAND FOR A FINITE NUMBER OF RESOURCES   THE US NEEDS TO LEAD THE WAY IN RECYCLING AND REUSE.  I BELIEVE IN THE END THIS WILL PAY HUGE DIVIDENDS BOTH ENVIRONMENTALLY BUT FISCALLY AS WELL.  We just need to change the way we think.

IN RESPONSE TO CLIMATE CHANGE AND INCREASED DEMAND FOR RESOURCRES   THE GREEN MOVEMENT HAS BEGUN.
    Green Building is ONE ASPECT OF THIS GLOBAL MOVEMENT.    ,This simply put means creating buildings that are sustainable environmentally and economically, According to Wikipedia   Green building is defined as   FOLLOWS:
Green Building, also known as green construction or sustainable building, is the practice of creating structures and using processes that are environmentally responsible and resource-efficient throughout a building's life-cycle: from siting to design, construction, operation, maintenance ...
en.wikipedia.org/wiki/Green_building



GREEN BUILDING  CAN  be achieved in many ways .  Some of these ways are technology based and fairly complicated and require ongoing maintenance and repair   such as solar , windmills and geo thermal.    Other ideas are simple and passive  such as using better quality insulation to reduce heating costs,  ORIENTING YOUR HOUSE TOWARDS THE SON TO REDUCE HEATING COSTS   OR BUILDING WITH WASTE LUMBER


So we come back to our initial questions .
Why  use  old wood?  It's dirty,  has nails in it AND COMES IN ODD SIZES  Why don't we just buy new stuff?. Isn't new wood stronger and better ?  DOENT OLD WOOD ROT?


Just because wood is dirty does not mean it is junk.



contrary to popular belief wood does not  QUICKLY deteriorate as it gets older.  It is prone to rot and insect infestation but wood from the interior of a building that has been kept dry will lasts for 100s of years if not thousands.  One of the oldest wooden buildings in the world  was built in 711 AD and is 1300 years old  ACCORDING TO WIKIPEDIA     Hōryū-ji (法隆寺?, lit. Temple of the Flourishing Law) is a Buddhist temple in Ikaruga, Nara Prefecture, Japan. Its full name is Hōryū Gakumonji (法隆学問寺), or Learning Temple of the Flourishing Law, the complex serving as seminary and monastery both.
The temple's pagoda is widely acknowledged to be one of the oldest wooden buildings existing in the world, underscoring Hōryū-ji's place as one of the most celebrated temples in Japan.[1][2]

THE OLDEST LIVING TREE IN THE WORLD  I REPEAT LIVING IS OVER 4000 YEARS OLD.   The bristlecone pines are a small group of pine trees (Family Pinaceae, genus Pinus, subsection Balfourianae) that are thought to reach an age far greater than that of any other single living organism known, up to nearly 5,000 years.
So what have we learned ?

THIS Temple in Japan  IS 1300 YEARS OLD AND IS GOING STRONG.   THESE TREES ARE OVER 400 0YEARS OLD AND FLOURISHING .     WOOD IS NOT trash  BECAUSE IT IS OLD ,   IN FACT MUCH OLDER WOOD IS OF BETTER QUALITY THAN THAT BEING CUT TODAY .IN ORDER TO UNDERSTAND THIS ONE MUST UNDERSTAND WOOD AND HOW IT GETS ITS STRENGTH AND STABILITY.   WOOD THAT GROWS IN A CROWDED FOREST TENDS TO GROW SLOWLY THIS SLOW GROWTH PROVIDES TIGHTER GROWTH RINGS WHICH LEAD TO MORE DIMENSIONALLY STABLE LUMBER WHEN CUT. TREES THAT GREW UP IN THESE KINDS OF FORESTS ARE CALLED OLD GROWTH. ONCE THESE OLD GROWTH FORESTS WERE CUT , NEW FORESTS ROSE UP .SOME OF THESE forests are  BEING PLANTED IN SUCH A WAY AS TO MAXIMIZE GROWTH [ TREES ARE SPACED TO ALLOW EACH TREE ENOUGH NUTRIENTS AND SUNLIGHT TO GROW FASTER.]  ALTHOUGH THIS IS GOOD FOR THE LUMBER COMPANY  IT IS NOT AS GOOD FOR THE WOODWORKER/BUILDER.   HERE IS A PICTURE COMPARING AN OLD GROWTH 2X4 TO A NEW GROWTH 2X4 NOTICE THE DIFFERENCE IN NUMBER OF GROWTH  RINGS [ THE MORE RINGS IN THE WOOD THE MORE STABLE IT BEHAVES. . and the more structural capacity it has.  also the more abundant
rings give the wood a richer color.

<Old_Growth_Douglas_Fir.jpg><Young_tree.jpg>
OLD GROWTH                                 NEW GROWTH


THERE IS AN ABUNDANCE OF THIS OLD GROWTH LUMBER IN OUR OLDER BUILDINGS that were built before the mid 1900s .   up until recemntly this has been considered trash.   WE SHOULD MAKE SURE WE START TREATING THIS WOOD AS THE VALUABLE RESOURCE IT IS INSTEAD OF FILLING LANDFILLS WITH it.   AN OLD ADAGE SAYS ONE MANS TRASH IS ANOTHER MANS TREASURE.   WELL THAT  MAN HAS  to have an eye EYE TO SEE REAL VALUE.

SO WHY HAVENT WE USED MORE OF THIS RESOURCE?




For years we were in a building boom and builders and property owners sought the easiest and cheapest option for building  . For years the answer  was to use lumber milled from old growth forests in the US. .  Unfortunately these forests are gone.  Now our lumber comes from tree farms that produce second and third growth lumber . this wood is grown quickly and is a lower quality product than  wood from the old growth forests.  According to the USDA AND USFS ONLy about 7% of old growth forests remain in the US.   Fortunately in America We have A huge Supply of Old growth High quality Lumber waiting To be Tapped   This is in the form of salvaged lumber taken from old buildings  Since the early 1600s people have been building in America , many buildings currently standing are 100s of years old.  These buildings contain huge quantities of old growth lumber that can be reused  This lumber holds economic and environmental valuE and holds vast amounts of embodied energy. WHAT IS EMBODIED ENERGY?   according to Wikipedia  embodied energy is definEd as follows ;  

Embodied energy is defined as the commercial energy (fossil fuels, nuclear, etc) that was used in the work to make any product, bring it to market, and dispose of it. Embodied energy is an accounting methodology which aims to find the sum total of the energy necessary for an entire product lifecycle. This lifecycle includes raw material extraction, transport,[1] manufacture, assembly, installation, disassembly, deconstruction and/or decomposition.

so if we can reduce the amount of embodied energy in the materials we use,  we have made  a positive  environmental impact for example think about the fuel involved

In order to cut the forest we must first build the logging rds this requires fuel for trucks, chainsaws bulldozers etc  next we must cut the trees   more fuel for chainsaws trucks etc
the ftrees  must then bE TRANSPORTED TOTHEMILLAND CUT  into lumber   This requires    I more fuel to truck  the trees to mill and fueL TO POWER THE MILL  after this the lumber is transported to a facility where the wood ids dried in giant ovens called KILNS  These require more fuel
THE lumber is then shipped to distributord alL OVER THE COUNTRY  MORE FUEL FOR TRUCKS>  THE  LUMBER IS THEN SHIPPED TOP INDIVIDUAL LUMBER YARDS MORE FUEL LUMBER YARD TO JOBSITE MORE FUEL    as you can see by the time lumber reaches a jobsite irt has gone thru a long journey rquioring lots of fuel some lumber travels over 4000 miles before it reaches the jobsite.     Considering the limited amount of fossil fuels available and the environmental impact of using these fuels  .  If we  salvage lumber and reuse it locally the amount of environmental impact is substantial.



Where does this SALVAGED wood come from ?

We have all seen buildings coming down.   Usually with a wrecking ball.   A ll this construction debris  is carted away and put into a landfill.  A large parcentage of this material is reusable directly   with minimal labor.    According to this chart from the Contra Costa  COUNTY California waste and recycling bureau  over 250 tons of waste are generated from the demolition of one 5000 sf home



Contra costa county Calif
Average Amount of Construction & Demolition Debris Generated By Project Type
TYPE OF PROJECT  POUNDS PER SQUARE FOOT  PER 5,000 SQ FT PROJECT
POUNDS  TONS
Residential Construction  4.38  21,900  10.95
Nonresidential Construction  4.02  20,100  10.05
Residential Demolition (Single-Family)  111.3  556,500  278.25
Residential Demolition (Multi-Family)  127  635,000  317.5
Nonresidential Demolition  155  775,000  387.5
Nonresidential Renovation  17.7  88,500  44.25
Residential Renovation  Varies by Project  N/A  N/A









  But there is a better way .    Many of the materials in these building have years of life left in them and can be reclaimed and reused . thru the process oF deconstruction According to wikipedia deconstruction is defined as follows.


In the context of physical construction, deconstruction is the selective dismantlement of building components, specifically for re-use, recycling, and waste management. It differs from demolition where a site is cleared of its building by the most expedient means. Deconstruction has also been defined as “construction in reverse”. The process of dismantling structures is an ancient activity that has been revived by the growing field of sustainable, green building. Buildings, like everything, have a life-cycle. Deconstruction focuses on giving the materials within a building a new life once the building as a whole can no longer continue.
When buildings reach the end of their useful life, they are typically demolished and hauled to landfills. Building implosions or ‘wrecking-ball’ style demolitions are relatively inexpensive and offer a quick method of clearing sites for new structures. On the other hand, these methods create substantial amounts of waste. Components within old buildings may still be valuable, sometimes more valuable than at the time the building was constructed. Deconstruction is a method of harvesting what is commonly considered “waste” and reclaiming it into useful building material.

. Doesnt this create more work  ?   Yes it does    deconstruction of a building requires more man hours than traditional demolition  however  this ADDED COST can be made up for in the ECONOMIC  value of the salvaged materials and the cost savings due to the reduction in waste.
This doesn't even take into consideration the amount of energy that is saved by using this old lumber and the amount of waste that is kept out of landfills   AND WE CAN ALL AGREE THAT IN THIS CURRENT ECONOMIC CLIENT MORE JOBS ARE A GOOD THING.









Builders typically like to use what is readily available and the most profitable   recycled lumber requires more labor and more planning   but the emnvironmental results are well worth it .


by reclaiming this lumber we can substantially reduce the amount of energy required to build our homes and buildings.

for example think about the fuel involved

In order to cut the forest we must first build the logging rds this requires fuel for trucks chainsaws bulldozers etc  next we must cut the trees   more fuel for chainsaws trucks etc
the ftrees  must then bE TRANSPORTED TOTHEMILLAND CUT  into lumber   This requires    I more fuel to truck  the trees to mill and fueL TO POWER THE MILL  after this the lumber is transported to a facility where the wood ids dried in giant ovens called KILNS  These require more fuel
THE lumber is then shipped to distributord alL OVER THE COUNTRY  MORE FUEL FOR TRUCKS>  THE  LUMBER IS THEN SHIPPED TOP INDIVIDUAL LUMBER YARSDS MORE FUEL LUMBER YARD TO JOBSITE MORE FUEL    as you can see by the time lumber reaches a jobsite irt has gone thru a long journey rquioring lots of fuel some lumber travels over 4000 miles before it reaches the jobsite.     Considering the limited amount of fossil fuels available and the environmental impact of using these fuels  .  If we  salvage lumber and reuse it locally the amount of environmental impact is substantial.
APPLETON FARMS IS THE OLDEST CONTINUALLY WORKING FARM IN AMERICA. [ ADD MORE}

Mindful of These facts  Wayne Castonguay Appleton Farms Manager wanted to reduce the environmental impact when the old Sunset Hill Barn was restored/REBUILT.   Knowing that Integrity Restoration   Often uses locally harvested and recycled lumber in its projects  Wayne asked them  to get Involved

John Sheridan Of integrity Says
"After thoroughly analyzing the condition of this old barn it was determined that due to weather exposure and insect damage major repairs and reconstruction would be needed   this would require large amounts of lumber    we decided we would aim to use as much recycycled lumber as possible " .

During the Winter a section of the farm had been hit with high winds  This had knocked down many trees ON THE PROPERTY   these were a combination of pine spruce and hemlock.    Normally  BLOWDOWNS  such as these would be hauled away to a chipping mill and made into wood chips.     WAYNE AND JOHN  decided to take the best of these trees and mill them into new timbers to be used in the Restoration  OF THE BARN.

  Paul Tofurri of Tofurri Tree service was able to mill these trees into timbers on site.USING HIS PORTABLE BANDSAW MILL.     The remaining timbers we needed came from Markham Lumber in Essex Ma .  They have a tree service and were able to mIll us timbers out of trees that would haveOTHERWISE  gone to a chipping mill   These timbers once delivered had travelled less than 20 milers from HARVEST TO  BEING IN THE STRUCTURE.

   At the same time the barn was going to be restored 2 other projects were happening on the farm,  one was the restoration of the Old House[ DESCRIPTION FROM WAYNE}   THIS  yielded large quantities of oldflumber that we were able to use as sheathing on the barn   SOME OF THESE BOARDS ARE OVER 300 YEARS OLD

  the other project was the demolition of the old Carriage House . this  BUILDING had to come down because it was beyond repair DUE TO INSECT DAMAGE   however it had some elements that were worth saving. The old doors wH ich were 10FEET  by 13 FEET  were in rough shape but were certainly worth saving.   integrity RESTORATION  took these doors and diasassemled them,   THE ORIGINAL DOOR HARDWARE WAS CLEANED UP AND BROUGHT BACK TO WORKING ORDER.  THEY  then reworked the wood and shrunK  them down to the sizeTHEY  needed  this left enough lumber left over to build the third door needed     When  the barn itself was disassembled to get to the frame for restoration all the wood with rot or insect infestation was thrown away however any lumber that had quality wood remaining was save d for reuse. for insTance a 12 inch board might have an inch of rot on each edge once this wood is run thru the table saw you are left with a useable board 10 inches wide  using this method we were able to save about 30 percent of the wood from the oriGinal barn.    This also saved us about  20 yards of waste that would have gone to the landfill.


The cupola was built using all recycled lumberfrom the original barn,    The main doors to the barn  upper level were recycled from a project in Cambrige Ma   THE GABLE END WINDOW IS THE ORIGINAL GABLE WINDIOW WE WERE ABVLE TO TRESTORE.


the stones for the BANK[ RAMP}  were all gathered from arounD  the farm .    By the time we were finished we were able to restore the barn using about 80 % reused or recycycled lumber and building parts.  MOST OF THE lumber and parts came from the farm itself  .


THE LUMBER WE DID NEED TO BUY WAS SOURCED AS LOCAL AS POSSIBLE WITH WITH WHITE CEDAR SHIONGLES FROM MAINE BEING USED ION THE EXTERIOR.

JOHN SHERIDAN SAYS
' Once we got started it became fun to see where on the farm we could find the materials necessary for the restoration.'


This barn is now ready for another 200 years or longer if it is well maintained  


HERE IS A BREAKDOWN OF THE BUILDING MATERIALS
    

BUILDING PARTS CHART


TIMBERS FOR FRAME   BLOWDOWNS FROM FARM   MILLED ON SITE
TIMBERS FOR FRAME BLOWDOWNS  MILLED IN ESSEX MA

EXTERIOR WALL SHEATHING  SALVAGED FROM OLD HOUSE AND BARN
ROOF SHEATHING MILLED ON SITE[ From Blowdown timber]
FLOOR BOARDS MILLED ESSEX MA  { From Urban timber}
INFILL FRAMING  FROM OLD HOUSE AND OLD BARN
GABLE END WINDOW RESTORED FROM ORIGINAL GABLE WINDOW
LARGE LOWER BARN DOORS  AND TRACKS RECYCLED FROM CARRIAGE HOUSE
UPPER BARN DOORS RECYCYCLED FROM CAMBRIDGE MA PROJECT  
UPPER DOOR THRESHOLD MILLED FROM 300 YEAR OLD TIMBER FROM OLD HOUSE
CUPOLA FRAMING AND VENTS RECYCLED FROM OLD BARN
BARN WINDOWS NEW
CEDAR SHINGLES NEW [ HARVESTED LOCALLY FROM MAINE}
SEVERAL PIECES OF PLYWOOD SALVAGED FROM JOBSITE DUMPSTER.
ROCKS FOR RAMP   FROM FARM
WOOD PEGS NEW

NAILS NEW

SAVED 60 YARDS OF WASTE FROM LANDFILL






November 2. 2011 09:56 thecomedypoint.com

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December 1. 2011 04:41 Luxury Log Homes

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I find your article really interesting as I am recycling believer myself. I keep things aside that I find that will still be useful for some other functions or projects. If the recycling idea were to be used by the government, it will help both our economy and environment. If this were to be done on a larger scale, coordination and communication are important factors.

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